Roll forming simulation software

The process has during the last 10 years developed into forming of profiles with varying cross sections and is thereby becoming more flexible. We supply sheet metal forming simulation software from the worlds leading developers, notably forming suite from forming technologies inc fti. Copra rf comprises the entire engineering process of roll forming from calculation and flower design to roll tool design, part lists and tool production. Keep track of everything in complex forming processes.

Forming simulation technologiesfst simulation can be fun. Because forming rolls cant bend a small, stiff lip, the rolls squash the lip. Download anylogic ple simulation software for free and join them. Learn more about our software solution simufact forming. For similar products, the result has a certain reference value to the research of cold roll forming process and the design of cold roll forming equipments. During a forming simulation, the virtual ram and bolster plate of the press are perfectly parallel. During the roll forming simulation, the ale mesh is almost fixed and is said to be quasieulerian along the forming direction but is free to move in transverse directions see fig. Using finite element simulations, the greater part of the implementation of a rollforming line can literally be conducted by the software. Multiple modules are available to address the processes of interest to you. It covers the essential needs in metal forming simulation for large and small forging companies as well as research and educational establishments. Copra rf has long been established as the industries leading roll design software, the copra workflow and. Copra rf covers the whole roll forming process chain and provides tailormade software solutions for tube makers and profile manufacturers alike.

Molding occurs either through motorized rollers or by pulling rollers. Roll design and simulation software data m uk sheet metal. Manufacturing simulation roll forming marc youtube. Some of the new features include faster data processing and simulation of forming multilayer sheet or glassreinforced materials. Today this unit enables total computerized analysis of the forming flower pattern and prior process simulation. Ortic advanced roll forming 3d fe simulations alexander vigander alexander. A number of ubending processes are also analyzed in order to determine the springback level. Simulation software is currently offered by five firms, and another is in a testing phase. For 20 years ceetron has created 3d visualization tools for engineering applications.

Metal forming simulation in metal forming simulation, the forming of sheet metal is simulated on the computer with the help of special software. It is integrated in the copra workflow and thus allows unlimted possibilities for process optimzation. Designed for everyday real life applications, our software solutions increase engineering throughput and ensure optimal part production. First parts have already been produced successfully. Edge treatments for roll formed parts the fabricator.

With the look and feel of a cad system, it is easy to use software, windows compatible, and has a direct solidworks interface. The software is aligned to the practical needs of our users. Stam has at its disposal a high level of software expertise which brings a special advantage to the control system of the lines they supply, enabling the systems to be precisely matched to each customers requirements. The material used in this roll forming process is mgal alloy. Simufact forming is practiceoriented, fast and easy to learn. Modern metal forming simulation software esi is the creator of the renowned pamstamp, metal forming simulation application. Furthermore, a comprehensive database management system for profile and tool management has been integrated. The new interface between casting process and forming simulation enables the transfer of. Simufact forming is a simulation tool for handson professionals working with forming technology.

Anylogic ple is a free simulation tool for the purposes of education and selfeducation. Rolling is a continuous or non continuous pressure forming process with one or more rotating rollers. Through the numerical simulation of the forming process, we conclude the stressstrain distribution of the sheet metal. Software solutions for sheet metal forming autoform. Roll forming simulation with profil and lsdyna dynamore. Our software is so easy to use that practically no learning curve is required. Qform ring rolling is specially designed software for ring and wheel rolling simulation and analysis. Lsdyna forum, 6 8 october 2014, bamberg, germany 1 what is roll forming. The core module of forming hub includes the key functionality necessary for the operating and handling ability of the simulation software gui, solver, material database etc. The lip width should be about equal to the metals thickness. Lagrangian and arbitrary lagrangian eulerian simulations. Simufact forming simulate forming processes msc software. Our visualization technology is today integrated with a number of major cae software packages. Roll form tooling our engineers use advanced simulation software to evaluate forming progression and tooling design to provide the best solution at the best cost.

Based on the design and simulation of the ubendings roll forming process, the bending and springback regulations are investigated. Five of the suppliers are updating their packages with new features and functions. Dual mesh method provides fast and accurate simulation. The program has a direct data preparation interface with the most popular ring rolling machines. Simon hellborg a finite element model has been developed to simulate the forming of a channel section profile with the roll forming method. Virtual roll forming machine vrm is the third step of the quality management concept. Cold roll forming crf is a metal forming process which is spread throughout the world and today one can find roll forming products in numerous applications, for example buildings, vehicles. I have got a situation were i need to roll form a sheet of metal into a tube. Fagor arrasate, formerly named taci, was founded in 1957.

There are six stands used in the coldrollforming process simulation. Dutton simulation forming solutions sheet metal cost. Rollform design software for the rollforming process. Our team has more than twenty years experience in supplying and using these systems for metal forming analysis. Modelling and simulation of the roll forming process michael lindgren 2005. The ale domain is delimited by eulerian boundaries at the front and the rear of the roll forming machine where the material flow is prescribed. A variety of additional special modules such as microstructure prediction, heat treatment simulation, user subroutines assignment and other can be implemented in program. The design software copra rf has been leading in the roll forming segment for years. The production of profiles varying both in width as well as in height prove the flexibility of this new concept.

Profil is roll form design software for manufacturers of custom roll formed shapes or seamed tubes from sheet metal and designers of roll formers and tube forming machines. Virtual rollforming machine finite element simulation, fea. Optimization of the springback in roll forming process. I am aware of using flattening feature, but not sure if we can roll a metal sheet into tube and then can change back into sheet somehow for 2d detail dimensiong. The fem model of rollers was built in the lsdyna software. Simulation and optimization of the cold rollforming. Simulation software can be used to prototype designs, maximize tool design, durability, and dimensional accuracy. To compliment these systems we also provide the range of cad translators from datakit. Simulation makes it possible to detect errors and problems, such as wrinkles or splits in parts, on the computer at an early stage in forming. Material forming 3d visualization software for cae simulation.

This includes such crucial information like forming forces, driving torques as well as pressure and tension conditions. Roll forming is a continuous bending operation in which sheet or strip metal is gradually formed in tandem sets of. Difficulties such as appearing faults and problems in setting up new roll sets on the mill were not uncommon. Profil is the roll design software for every manufacturer of cold roll formed profiles or seamed tubes from sheet metal and for designers of rollformers and tube forming machines. Software simply roll design software by roll forming. In this paper we present our first experiences in the simulation of rollforming of u, c and trapezoidal sections, some comparisons with experimental data available in the literature and the. Buchanan metal forming incorporates the use of both cad software anvil as well as forming model simulation software nagform extensive use of forming simulation software is employed at buchanan metal forming. Roll forming is a continuous bending operation in which sheet or. This makes the fea simulation of the designed roll tools easier. This method needs two alternating squashing passes for both the top and bottom edges.

Profil enables quicker working and cost reductions in planning, design, calculation and drawing of the profile, the flower pattern bending steps and the roll tooling. Academics, students and industry specialists around the globe use this free simulation software to learn, teach, and explore the world of simulation. Background project fe simulation module 3d roll forming inhouse demonstration 3d roll. Roll design and simulation software data m uk sheet. Ortic software for roll forming calculations and generation of cam data steering data. Additional tools can be used, such as plugs, mandrels etc. At the end of a simulation, copra fea rf generates a dynamicanimation of the rollforming process and visually displays the results. Our goal is to focus the software to the practical needs of the users. Our customers confirm the fact that we have achieved a lot in this field. The fea simulation of the roll forming process enables the designer to validate and optimize his roll form design at an early stage before the rolls are manufactured to.

These include metal forming, mechanical and thermal joining operations, and additive manufacturing processes. Qform is a professional engineering software used for simulation, analysis and optimization of metal forming processes providing excellent reliability. Section roll forming processes can be designed and analysed using a range of techniques up to and including fea simulation using lsdyna. Profil is roll form design software for manufacturers of custom roll formed shapes or. The quick and reliable simulation with copra fea rf not only optimizes the rollforming process, but also reduces wearout of roll tools to a minimum. Sheet metal simulation with lsdyna and lsprepost lsdyna is one of the most powerful finite element software packages. Roll forming services is proud to introduce simply roll design software. Copra rf is the world leading design and high end simulation software for the entire roll forming process. Based on the data that has been input into the computer and the mathematical data that the computer is using, the results will be accurate. The user can focus on the engineeringrelated details of the forming process instead of dealing with the software. Software for roll form simulation copra fea rf as soon as a set of rolls is designed in copra rf, the complete set of rolls aswell as auxiliary devices are transferred into the fem simulation program. The frictions of the tools were determined by the comparison of the coldrollforming results and the simulation deformation. Roll forming is costeffective compared to other sheet metal forming processes for uniform profiles.